Siddhi Bihani

BD2001

SPOTLIGHT ON MATERIALS

The semester unfolded as a roller coaster ride, initiating with the scrutiny of building products to enhance our observational skills. Overcoming challenges involved delving into diverse materials like metals and plastics, and gaining hands-on experience in the workshop. Progressing through the journey, we arrived at the pivotal point of crafting an original Luminaire design tailored for a specific context. The culmination was marked by the realization of a 1:1 working prototype, employing the same materials and processes envisioned for the final product. Despite the challenges, the experience was characterized by both enjoyment and invaluable lessons. Industrial visits provided exposure to the operational dynamics of the industry world.

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In the first two weeks, our focus was on ferrous metals and associated processes. Commencing with the identification of 50 metals and non-metals in our surroundings, we meticulously documented them based on color, finish, material, and graphics. Utilizing scrap metal, I recreated a library door handle at half its original scale. This hands-on exercise not only immersed us in metal processes but also honed our observational skills. The practical application of our insights provided a tangible understanding of the materials studied, enhancing our grasp of the intricacies involved in the fabrication of metal products.We delved into comprehensive presentations, unraveling the intricacies of metal manufacturing processes and exploring protective coatings and finishes to ward off deterioration. Simultaneously, we engaged in crafting products from a 600x600 MS sheet, adhering to a strict 10% weight wastage limit, equating to 3kgs. My creations included a tissue box, napkin holder, and a soap/

During weeks 3 and 4, we delved into non-ferrous metals, focusing on brass, copper, and aluminum. Our projects involved crafting trophies with the theme of progress and growth. The exploration of these materials was comprehensive, techniques such as metal joining, thickness considerations, and precise application of processes and pressure. The resulting trophies vividly showcase the material’s versatility and significance of the theme.Weeks later, we harnessed aluminum extrusions to craft a utility item, mastering joineries through hardware sans welding. This practical exercise not only enhanced our metalworking expertise but also highlighted aluminum’s versatility. Concurrently, our presentations delved into the diverse realm of non-ferrous metals, offering insights into their distinct attributes and varied applications.

During weeks 5 and 6, the focus was on plastics and their manufacturing processes. The activities included crafting presentations on plastic types, accompanied by hands-on experience in producing a plastic wall clock using acrylic and ABS. Various manufacturing techniques such as vacuum forming and laser cutting were explored. Additionally, efforts were directed towards honing technical drawing skills through the creation of an exploded view of a multi-plug adapter. This practical approach provided a comprehensive understanding of plastics and their applications, combining theoretical knowledge with hands-on expertise in the realm of manufacturing processes and technical design.

The Rajkot industrial visit was an educational journey that broadened our understanding of modern manufacturing practices and techniques. These included material selection, quality assurance, advanced manufacturing, design and technology integration, investment casting, material properties, advanced machining, and quality control. The Rajkot industrial visit equipped us with essential knowledge of modern manufacturing. Each day expanded our understanding, preparing us for the dynamic field of industrial design and manufacturing.

The concluding studio project involved designing a luminaire tailored for display centers and exhibition spaces, capable of mounting on one or any of the 11 surfaces. The project commenced with the formulation of a comprehensive brief, followed by the exploration of initial ideas and concepts through sketches. Subsequently, attributes were refined and finalized, leading to the development of a checklist for Product Data Sheet (PDS) requirements. This methodical approach ensured a systematic progression from ideation to specification, emphasizing the importance of thorough planning and consideration in the creation of an adaptable luminaire suited for diverse exhibition environments.

Renderings and paper models played a crucial role in the luminaire creation process, aiding in the exploration of fundamental form and design aspects for the Lumina Art Spotlight. These visual representations served as valuable tools to refine and solidify the concept, contributing to the iterative development of the final luminaire design.

The Technical drawings of different parts of the Lumina Art Spotlight

Technical Drawing Of Lumina Art Spotlight

The final images of the 1:1 working Prototype, the context renders and the process of making of the prototype which involves 3D printing, aluminium casting, grinding, drilling, vacuum forming etc.

An annotated exploded view with a list of parts and the materials used to create a better understanding of the Luminaire.